|
電壓 |
380V |
| 頻率 |
50Hz |
|
總功率 |
跟進用戶要求 |
|
產量 |
按用戶要求在500-5000kg/h配置 |
|
設備配置 |
（1）溶堿罐；（2）油脂皂化鍋；（3）燒堿管閥；（4）水管管閥；（5）蒸汽管閥；（6）配料調和罐；（7）泡花堿罐；（8）列管加熱器；（9）真空干燥室；（10）真空造粒機；（11）旋風分離器；（12）高壓噴射泵；（13）大氣冷凝器；（14）汽水分離器；（15）輸送帶；（16）三輥研磨機；（17）上下真空出條機；（18）循環潛水泵；（19）切塊輥印機；（20）成品輸送帶；（21）真空泵。 |
|
功能 |
用于生產肥皂，香皂 |
地址：湖南省長沙市洪山路188號
多項專利發明人王先軍 手機：150-7483-5702 手機：195-7316-0288油脂皂化成套生產設備 Oil Saponification Soap Production Equipment
1、油脂皂化設備設計說明 Design Description
本套生產線為從油脂溶化，油脂皂化、鹽洗、堿洗、漂色、整理、真空造粒、一次研磨、連續真空雙筒雙聯出條、切塊成型（目前國內外最先進工藝）。具有占地少，消耗低、用人少，產品質量穩定等特點，并能生產脂肪酸含量從38%—70%的多種肥皂產品（高、中、低檔各類產品）。
This set of production line is from oil melting, oil saponification, salt washing, alkali washing, bleaching, finishing, vacuum granulation, one-time grinding, continuous vacuum double barrel double strip, cutting and forming (the most advanced process at home and abroad). It has the characteristics of less land occupation, low consumption, less employment and stable product quality, and can produce a variety of soap products (high, medium and low-grade products) with fatty acid content ranging from 38% to 70%.
2、油脂皂化設備生產條件 Production Condition
|
產量(kg/h) Capacity |
廠房面積 （m2 ） Area |
廠房高度(m) Height |
用工人數 Labor |
水、電、氣消耗量 |
||
|
水耗（m3/h） Water |
電耗(kw/h) Electricity |
氣耗（m3/h） Gas |
||||
|
500 |
300 |
4 |
3-5 |
2 |
30 |
2 |
|
1000 |
500 |
4 |
5-8 |
4 |
50 |
4 |
|
2000 |
800 |
4.5 |
8-10 |
6 |
80 |
8 |
|
3000 |
1000 |
5 |
10-12 |
8 |
100 |
12 |
3、油脂皂化設備配置及參數 Equipment Configuration and Parameter
|
設備名稱 Equipment |
序號 No. |
參數 Parameter |
數量 QTY |
|||
|
500(kg/h) |
1000(kg/h) |
2000(kg/h) |
3000(kg/h) |
|||
|
溶堿罐 Alkali dissolving tank |
1 |
500L |
1000L |
2000L |
3000L |
1 |
|
油脂皂化鍋 Oil saponification pot |
2 |
1000L |
2000L |
4000L |
6000L |
1 |
|
燒堿管閥 Caustic soda pipe valve |
3 |
nil |
nil |
nil |
nil |
1 |
|
水管管閥 Water pipe valve |
4 |
nil |
nil |
nil |
nil |
1 |
|
蒸汽管閥 Steam pipe valve |
5 |
nil |
nil |
nil |
nil |
1 |
|
配料調和罐 Batching mixing tank |
6 |
500L |
1000L |
2000L |
3000L |
1 |
|
泡花堿罐 Effervescent alkali tank |
7 |
500L |
1000L |
2000L |
3000L |
1 |
|
列管加熱器 Tube heater |
8 |
380V |
380V |
380V |
380V |
1 |
|
真空干燥室 Vacuum drying chamber |
9 |
3m3 |
4m3 |
5m3 |
6m3 |
1 |
|
真空造粒機 Vacuum granulator |
10 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
旋風分離器 Cyclone separator |
11 |
380v |
380v |
380v |
380v |
1 |
|
高壓噴射泵 High pressure jet pump |
12 |
4kw |
5.5kw |
7.5kw |
11kw |
1 |
|
大氣冷凝器 Atmospheric condenser |
13 |
380v |
380v |
380v |
380v |
1 |
|
汽水分離器 Steam water separator |
14 |
380v |
380v |
380v |
380v |
1 |
|
輸送帶 Conveyor |
15 |
380v |
380v |
380v |
380v |
1 |
|
三輥研磨機 Three roll grinder |
16 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
真空出條機 Vacuum stripper |
17 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
循環潛水泵 Circulating submersible pump |
18 |
nil |
nil |
nil |
nil |
1 |
|
輥印切塊機 Block cutting roller printing machine |
19 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
成品輸送帶 Finished product conveyor belt |
20 |
380v |
380v |
380v |
380v |
1 |
|
真空泵 Vacuum pump |
21 |
380v |
380v |
380v |
380v |
1 |
|
燃氣鍋爐 Gas fired boiler |
22 |
1T |
1T |
2T |
3T |
1 |
4、油脂皂化設備生產線流程圖 Production Line
（1）溶堿罐；（2）油脂皂化鍋；（3）燒堿管閥；（4）水管管閥；（5）蒸汽管閥；（6）配料調和罐；（7）泡花堿罐；（8）列管加熱器；（9）真空干燥室；（10）真空造粒機；（11）旋風分離器；（12）高壓噴射泵；（13）大氣冷凝器；（14）汽水分離器；（15）輸送帶；（16）三輥研磨機；（17）上下真空出條機；（18）循環潛水泵；（19）切塊輥印機；（20）成品輸送帶；（21）真空泵。
(1) Alkali dissolving tank; (2) Oil saponification pot; (3) Caustic soda pipe valve; (4) Water pipe valve; (5) Steam pipe valve; (6) Batching and blending tank; (7) Bubble alkali tank; (8) Tube heater; (9) Vacuum drying chamber; (10) Vacuum granulator; (11) Cyclone separator; (12) High pressure jet pump; (13) Atmospheric condenser; (14) Steam water separator; (15) Conveyor belt; (16) Three roll grinder; (17) Up and down vacuum stripper; (18) Circulating submersible pump; (19) Block cutting roller printing machine; (20) Finished product conveyor belt; (21) vacuum pump.
|
|
|
|
|
|
8-列管加熱器 Tube heater |
11-旋風分離器 Cyclone separator |
10-雙聯精煉造粒機 Granulator |
1-溶堿罐 Alkali dissolving tank |
|
|
|
|
|
|
6-配料鍋 Batching pot |
13-大氣冷凝器 Atmospheric condenser |
21-真空泵 Vacuum pump |
2-皂化鍋 Saponification pot |
|
|
|
|
|
|
9-真空干燥室 Vacuum drying chamber |
14-氣水分離器 Steam water separator |
配電柜 Control box |
20-輸送帶 Conveyor |
|
|
|
|
|
|
16-三輥研磨機 Three roll grinder |
17-真空出條機 Vacuum stripper |
19-電子切塊機 Cutting machine |
21-羅茨真空泵 Roots vacuum pump |
5、油脂皂化設備生產原料 Production Materials
|
原料種類 Materials Types |
具體原料 Material Name |
|
動物油 Animal oil |
牛油、羊油、豬油、雞鴨油、骨油、地溝油等油脂中的任意兩種以上 Any two or more of butter, mutton oil, lard, chicken and duck oil, bone oil, gutter oil, etc |
|
植物油 Vegetable oil |
棉子油、葵花子油、棕櫚油、椰子油、椰子酸等植物中的任意兩種以上 Any two or more of cotton seed oil, sunflower seed oil, palm oil, coconut oil, coconut acid and other plants |
|
其他原料 Others |
燒堿、泡花堿、鹽、漂液、香精、皂黃 Caustic soda, sodium silicate, salt, bleaching liquid, essence and soap yellow |
6、油脂皂化設備配件Equipment accessories
管道、閥門：一批
Pipes and valves: one batch
化油池：現場加工
Oil processing pool: on site
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